KupferDigital2

Overview

Material data room to increase the efficiency and sustainability of the copper life cycle

Project runtime: 01.02.2025 - 31.01.2028

Motivation

In the traditional value chain, materials are produced and processed step by step until a finished product is created. Each process step generates and requires material, process and product data, which is typically available in different companies. Data is often only exchanged bilaterally between cooperating companies. For a comprehensive understanding of material and product behavior and life cycle assessment (LCA), it would be of immense benefit if manufacturing data and metadata were made available to all actors involved in the value chain in an interoperable and retrievable manner.

Goals and procedure

Using the example of the production of a connector, production data and LCA-relevant data are recorded in KupferDigital2. By semantically describing the processes and metadata using an ontology, the data is enriched with background information that enables machines to interpret this data. The semantic data is made available in a data room without the originator of the data losing their sovereignty over the data. The data is uniquely linked to a product by means of a material ID. Based on this data, a digital product passport is created, which can be used to trace the production route, the socio-ecological footprint and the recycling properties.

Innovation and perspective

In this project, a process chain of industrial connector production is digitized with semantic data, thus laying the foundation for a more efficient and, above all, more sustainable production of the future. Based on the preliminary work of the MaterialDigital (PMD) platform and the KupferDigital project, KupferDigital2 provides the technical basis for recording the current state of knowledge of all partners involved using real, industry-relevant data along the life cycle across domains, continuously expanding it and being able to use it permanently and, above all, repeatedly. Newly developed methods for balancing, evaluation, data-based or simulative prediction and data correlation serve, among other things, the aggregation, integration and sustainable use of industry-relevant data along the entire life cycle. This project also focuses on evaluation methods in the sense of LCA and for ecological and socio-economic footprints as well as the development of a digital product passport.

Tasks within the project Location
Wieland Electric GmbH
Consortium line, measurement of relaxation, environmental influences, corrosion, service life, simulation
Bamberg
KME Mansfeld GmbH
Numerical simulation, evaluation of material and component properties
Osnabrück
Aurubis Stolberg GmbH & Co. KG
Provision of strip material, data on recycling, material characterization
Stolberg
Schaeffler Technologies AG & Co. KG
Consulting from an industry perspective, implementation of data room components, testing of concepts with regard to function, benefits and integration
Herzogenaurach
eccenca GmbH
Development and integration of a knowledge graph and dashboards for data refinement and ontology management for the material data space of the copper life cycle
Leipzig
DIN e. V.
Introduction of digital product passport, integration into digital quality infrastructures (see GAIA-X)
Berlin
DIN Software GmbH
Transformation of standards into semantic structures, material ID, SMART standards, infrastructure, ontology development
Berlin
Wieland-Werke AG
Production from alloy to melt to finished semi-finished product, process data, material characterization
Ulm
SCALE GmbH
AI-based material calibration, integration of semantic data, connection of ontology-based data rooms, mech. characteristic value determination via ML, workflow manager SCALE.sdm-AddOn
Ingolstadt
bisonaire GmbH
Provision of supply chain data and sustainable product manufacturing, digital twins, recycling planning
Weißenhorn
MCS Data Labs GmbH
Implementation of data room, connection to third-party data rooms such as PMD, Catena-X and KupferDigital-I
Berlin
fem Forschungsinstitiut
Ontology development, casting simulation, CALPHAD simulation, material characterization, digital twin
Schwäbisch Gmünd
InfAI Forschungsinstitut
Ontology development, infrastructure, evaluation Data integration, balancing, validity assessment
Leipzig
Fraunhofer IWM
Ontology development, ontology-based data space, semantification, digital twins, data integration, mechanical characteristic value determination using ML
Freiburg